Triumph Factory Specs - Torque, etc

[MattRat]

If there's a copyright problem, let me know and I'll take it down - but I'm re-typng, not posting a copy of the service manual, so should be kosher?

These specs are from the 2006 service manual - if anything is different for the newer ones please post here:
(oh, and I'm only doing the specs for the 790 Bonneville...I just don't want to type that much and I've never looked at the others in the manual to see if they were different.) (Edit: the 865 T100 uses the same specs, but scram/thrux/BA/speed have a few differences)

all torque in Nm

Cylinder Head/Camshafts
Camshaft Cover to Cylinder Head bolts - 10
Camshaft Bearing caps to head bolts - 10
Camshaft oil feed pipe to bearing cap bolts - 8
cam chain tensioner body to crankcase bolts - 9
cam chain tensioner center bolt - 20
cam chain drive gear shaft retaining bolt - 10 (engine # < 186916)
"""""""""""""""""""""""""""""""""""""""""""""""""""""" - 28 (engine # >186916)
cam chain guide blade to cylinder head bolts - 10
cam chain tensioner blade to cylinder head nut - 10
oil cooler feed pipe to cylinder head banjo bolts - 30
Low oil pressure warning light switch - 13
Spark Plug - 20
Exhaust pipe stud - 10

Clutch
Clutch cover to crankcase bolts - 9
gearchange lever clamp bolt - 9
clutch center nut - 105
clutch release plate to pressure plate bolts - 9
clutch lever mounting clamp bolts - 15
starter (sprag) clutch housing to crankshaft bolts - 16
Centrifugal Breather to crankshaft screws (up to engine # 221606) - 12

Engine Mountings
Front and rear upper mounting bolts - 80
frame - downtube to frame bolts - 55
frame - tube brace bolts - 22
Cylinder head to frame mounting bolts:
frame bolt - 27
cylinder head bolt - 80

 

[MattRat]

Crankshaft/connecting rods
Balancer shaft lock washer to crankcase screw - 12

Transmission
Gearchange Mechanism cover bolts - 9
selector fork shaft plate retaining screw - 12
selector drum cam retaining bolt - 12
gearchange shaft abutment bolt - 23
detent arm retaining bolt - 12
neutral switch - 10
sprocket cover to crankcase - 9
chainguard to swinging arm - 7 (REALLY? Doesn't everyont rip this off and throw it in the garbage anyway?)

Lubrication System
Sump Drain Plug - 25
Oil filter - 10
oil filter adaptor to crankcase - 10
Low oil pressure warning light switch - 13
Oil Cooler mounting bolts - 9
Oil feed pipe to cylinder head banjo bolts (M14 bolts, upper pipe) - 30
Oil feed pipe to oil cooler banjo bolt (M18 bolt, upper pipe) - 45
Oil return pipe to sump banjo bolt to cooler (M18 bolt, lower pipe) - 45
Oil return pipe union to sump adapter - 15
oil return pipe union sump adapter - 45
oil pick-up strainer screws - 6
sump to crankcase bolts - 12
oil pump to crankcase bolts - 12
oil pressure relief valve - 15

 

[MattRat]

Fuel System / Exhaust
Fuel tank mounting bolts - 9
airbox (what's that?) mounting bolts - 6
secondary air injection system control valve to frame screws - 8 (file in same place as chain guard)
Exhaust header pipe to cylinder head nuts - 19
exhaust header pipe mounting bolts - 22
exhaust header balance pipe clamp - 22
silencer mounting (footrest) - 27
silencer clamp - 22
Tank Badge- 4.5 (If you're worried about the torque on your tank badge, you need therapy)

Braking System
Brake caliper bleed nipple - 5
front brake caliper mounting bolts - 28
front brake caliper pad retaining pin - 18
front brake caliper pad retaining pin plug - 3
front brake hose banjo bolts - 25
front brake master cylinder mounting clamp bolts - 15
front disc brake bolts - 22
rear brake fluid reservoir mounting screw - 5
rear brake caliper mounting bolts - 40
rear brake pad retaining pins - 18
rear brake hose to caliper banjo bolt - 25
rear brake master cylinder mounting bolts - 27
rear brake master cylinder pushrod clevis locknuts - 18
rear brake light switch - 15
rear brake disc retaining bolts - 22
rear brake hose clamp to swinging arm - 7
rear brake pedal pivot - 27

 

[MattRat]

Front Suspension/Steering
Top Yoke fork clamp bolt - 27
bottom yoke fork clamp bolt - 27
fork top cap - 23
fork dampener rod bolt - 30
handlebar clamps - 26
handlebar bar end weight screw - 5
steering head bearing adjuster nut locknut - 40
steering stem top nut - 65
handlebar mounting clamp to top yoke nut - 35

Rear Suspension
Rear Suspension unit mounting bolts - 28
swinging arm spindle nut - 110

Footrests
Rider footrest bracket to frame bolts - 27

Frame/Bodywork
Seat to frame screws - 10
front mudguard to stay bolts - 9
front mudguard stay to fork bolts - 12
front mudguard bracket to fork bolts - 24
rear mudguard mounting screws - 9
side stand pivot bolt - 20
side stand pivot bolt locknut - 25

Wheels
Front wheel Spindle Fixing - 60
Front wheel Spindle clamp bolt - 27
rear wheel spindle nut - 85

 

[MattRat]

Final Drive
Chainguard to swingarm screws - 7
Front sprocket cover bolts - 9
front sprocket nut - 132
Rer sprocket nuts - 55

Electrical System/Ignition
headlight mounting bolts - 10
speedo housing to top yoke bolts - 9
rear light fixings - 9
front indicator mounting nuts - 10
rear indicator mounting nuts - 18
handlebar switch retaining screws - 2
ignition switch screws - 5
alternator rotor bolt:
M10 bolt - 98
M12 bolt - 120
Alternator stator to cover bolts - 12
alternator stator wiring clamp to cover screw - 7
alternator cover to crankcase bolts - 9
regulator / rectifier fixings - 9
starter motor to crankcase bolts - 10
starter motor lead terminal nut - 7
starter solenoid lead terminal nut - 7
ignition pick-up coil screws - 10
igniter unit retaining nut - 9

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This is not complete and excludes some comments, but the numbers are straight from the manual.